Andrea
Estebag Zero Plus
Macchina per imballaggio di pacchi e scatole
TECHNICAL SPECIFICATIONS
Semi-automatic machine for packaging boxes and parcels with stretch film.
The operator can choose between three types of wrapping cycles, Activation of the wrapping cycle via button and indexed stop position.
Structure
Frame produced in steel consisting of a resistant tubular structure and a cover of sheets that give shape to the machine.
The structure is designed to contain the stretch film reel, the extension system and the electrical panel.
Equipped with a film reel cover casing.
The steel structure guarantees a long duration of time and avoids breakage during transport.
Platform
Disc made of steel with a diameter of 690 mm covered in diamond rubber with a high coefficient of friction equipped with two pins, one fixed, with 3 basic positions, the other movable to allow the tightening of the luggage during wrapping.
Extension system
Film extension group with electromagnetic system, equipped with a rubber-coated roller and two idle rollers to increase the friction surface.
High adjustment range.
500mm and 750mm machinable film reels can be used
Electrical system
Inserted inside the machine in an IP65 case, it contains an inverter for adjusting the rotation of the platform and main features:
• Adjustment of the rotation speed of the baggage;
• Adjustment of the extension of the film;
• Cycle start command
• Selection of the type of cycle (3 + 3,4 + 4, demo);
• Cycle counter for windings carried out;
The operation of the machine is semi-automatic, the operator presses the start button, and the machine starts the cycle with the selected settings.
After rotating the pack by 90 °, the second part of the cycle is carried out.
Power supply voltage
230 V Single phase
Standard components
Bonfiglioli, Schneider, SKF, Regina, Sick, Camozzi, Lenze.
COMPLIANT REGULATIONS
The machines are CE marked and comply with the following standards:
2006/42 / EEC Machinery Directive
2014/30 / UE Electromagnetic compatibility
2014/35 / UE Low voltage
OPERATIONAL FEATURES
Rotating platform diameter Ø 690mm
Capacity 100 Kg
Platform rotation speed 5 - 30 rpm
Power supply 230 V - 3A
Installed power 1Kw
Tensioning of the electromagnetic film
Film reel diameter Ø 250mm Max
Product dimensions 600x1000mm Max
Product height 750mm Max
Wrapping cycles 3 + 3/4 + 4 / Demo or customized
DICHIARAZIONE DI CONFORMITA 2006/42
Estebag 7
Macchina per imballaggio di valigie
TECHNICAL SPECIFICATIONS
Structure
Frame made of steel made up of a resistant tubular structure and a sheet cover that gives shape to the machine. The shapes of the machine can be like the attached photos.
The structure is designed to contain the stretch film reel, the extension system and the electrical panel. Equipped with forklift access.
The steel structure guarantees a long life and prevents breakage during transport.
Tray
Steel disc with a diameter of 690 mm covered with diamond rubber with a high coefficient of friction equipped with two pins, one fixed, with 3 basic positions, the other movable to allow the baggage to be clamped during packaging .
Extension system
Film extension group with electromagnetic system, equipped with a rubber coated roller and two idle rollers to increase the friction surface. High adjustment range.
Electrical system
Inserted inside the machine in an IP65 box, it contains an inverter to regulate the rotation of the platform and a PLC for the command and control of the machine.
Main Features:
Adjustment of the baggage rotation speed;
Adjustment of film extension;
Rotation start command;
Rotation stop command;
Selection of 3 cycles (5 turns / 3 + 3 turns / demonstration);
The operation of the machine is semi-automatic, the operator, after placing the luggage on the rotating disc, presses the start button and drags the film towards the luggage. When you press the second start, the machine will run the preset wrapping cycle
Supply voltage
230 V single phase
Standard components
Bonfiglioli, Schneider, SKF, Regina, Sick, Camozzi, Lenze.
COMPLIANT REGULATIONS
The machines are CE marked and comply with the following standards:
Machinery Directive 2006/42 / EEC
Electromagnetic compatibility 2014/30 / UE
2014/35 / EU low voltage
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TECHNICAL CHARACTERISTICS
Rotating platform diameter Ø 700 mm
Capacity 150 Kg
Platform rotation speed 5-30 rpm
Winding height 1500 mm
Carriage speed 3-7 m / second
Stretch film reel height 125-250-500 mm
230 V 1PH power supply
Assorbimento 5A
DICHIARAZIONE DI CONFORMITA 2006/42
ESTETHERM DOUBLE
Macchina semiautomatica per la termoretrazione di pallet con due bruciatori
TECHNICAL SPECIFICATIONS
Rotating platform
The machine consists of a rotating platform and a column equipped with a mobile trolley on which the burners are mounted.
Pallet preparation
The operator prepares the pallet by putting on the polyethylene cap and places it on the machine platform.
At the start command, the platform rotates at an electronically adjustable speed; at the same time, the gas-powered burners light up, generating a flow of hot air which is directed onto the load by retracting it.
Shrink cycle
The shrinking cycle involves the rotation of the pallet with the simultaneous up and down movement of the burners. The burners have a length of 1400 mm.
Supply
The fuel is powered by gas, both LPG and methane gas.
Column
To avoid burning of the film at the edges, or areas that are not retracted on the sides that are further away from the burners, they will move automatically, maintaining a constant distance between the pallet and the heat source. (option)
Uniform shrinking
An appropriate adjustment of the rotation speed of the platform, ascent / descent of the burners, the duration times of the functions and the distance of the burners, allows to perform a uniform heat-shrinking.
Control panel
The control panel is equipped with a touch screen operator panel, through which all adjustments can be made and a series of operating programs will be stored, according to the type of pallet. A customized operating cycle will correspond to each type of pallet.
Uneven loads
For particularly uneven loads it is possible to manage the approach of the two burners separately (option).
OPERATIONAL FEATURES
Pallet dimensions: 1200 x 1200
Maximum pallet height: 2000 mm
Pallet weight: 1500 Kg
Execution time: depending on the type of film, pallet height and fuel yield. For pallets H 1000, approximately 2-3 minutes
Power supply: LPG or methane gas
Gas pressure on supply: 50 ÷ 100 mbar
Burner capacity: 300 KW
Burner dimensions: 1400mm
Electric voltage: 230/400 V. three-phase + neutral
Electrical protection: IP54
Standard execution: EN 60204-1 - 2006/42 CE
Safety and protections: The machine must be protected by a perimeter net on 3 sides; the access side for pallet loading will be protected by safety light curtains
Rotating platform: Ø1700
Capacity: 1500Kg
Column height: 3385mm
Platform rotation speed: 1 - 4 rpm
Carriage up / down speed: 0 - 5m / min
Maximum load dimensions: 1200x1200mm
Power supply: 400V - 5 ° 230/400 V T + N
Installed electrical power: 300 Kw
Fuel supply pressure: From 50 to 100mbar
Nominal methane flow rate: 32 Nm3 / h
Estimated consumption per packaging cycle (methane): 1 Nm3
Nominal flow rate (LPG fuel): 12 Nm3 / h
Estimated consumption per packaging cycle (LPG): 0.4 Nm3
Types of packaging that can be produced: Sided with program stored in recipe
Fenced machine with protected access gate: Front
DICHIARAZIONE DI CONFORMITA 2006/42
ESTEORBIT 2180 HS P
Fasciatrice automatica
TECHNICAL SPECIFICATIONS
Machine for the packaging of long packages by means of orbital spiral wrapping with stretch film.
Internal conveyor
Located inside the orbital machine.
Width mm. 700 - Length mm. 1670 with 5 branches of motorized chain with inverter for adjusting the feed speed.
Solidarity with the machine.
It supports the neck during the packing and transit phases.
Head / tail cover system
Positioned respectively for the loading and unloading of the machine.
The system consists of a main moving head in which the consumable reel destined to cover the head / tail is positioned, the film unwinding rollers, the sealing and cutting system.
The mobile gripper is placed on the same guide system but with independent drive.
The head / tail covering system provides for an automatic phase of approaching the mobile head to the top of the neck with unrolling of the film flap which will carry out the covering by means of the mobile clamp and subsequent cold cut with translating blade.
This methodology allows to obtain two advantages:
- reduction of film consumption, dosing it according to the single package;
- ease of reel change: the heads descend to the level of the transport plane
Electric management panel
Power supply 400V 3 phases, earth and neutral.
Rated power 25 kW.
Automation for the correct operation of all parts of the line.
Panel for parameter and recipe settings.
Viewing anomalies and troubleshooting.
Siemens panel, Siemens S7-1200 PLC
Inlet / outlet conveyors
Connection conveyors with the existing plant equipped with drawbridges for the operation of the head / tail packing system.
Feed speed managed by inverter.
DRL option for fifth wheel rotation
Motorization of the fifth wheel by high performance SEW Eurodrive servomotor.
It guarantees higher performance than a standard motor, allowing quick starts / stops and precise positioning
Pre-stretch option without sliding contacts
Technology based on the use of a high-performance servo drive combined with a mechanical transmission of motion to the pre-extension rollers which eliminates sliding contacts.
Machine downtime reduced to ordinary maintenance and economic advantage on the wear components of the sliding contact
Regenerative sew driver option
Equipping the machine with SEW Eurodrive drives in regenerative configuration.
Multiple advantages are obtained such as:
- increase in machine performance estimated at 5%;
- energy saving thanks to the recovery of the residual energy that is differently dissipated (about 10%);
- reduction of the spaces occupied in the electrical panel;
- less residual heat to be dissipated in the electrical panel;
- possibility of remote access to the individual system nodes.
Foam unwinder support option
Support for Foam reel with manual unwinding independent from the winder placed at the entrance to the plant
Electrical panel components option for existing machines
Integration in the electrical panel of the machine of the drives and of the input / output modules for the management of the existing components of the system.
Panel pc + remote assistance option
Replacing the Touchscreen operator panel with an industrial panel PC.
The power of the PLC is combined with that of a Personal Computer, gaining machine flexibility such as, for example, interfacing with management systems, labelers, remote assistance, weighing systems and more.
Teleservice
Remote remote assistance router
Remote pulpit
Control station hosting all the man-machine interface devices suitable for the operation of the system
Motorization option sew
Increased machine reliability by mounting SEW Eurodrive gearmotors only.
Labeler
Automatic machine for printing and applying customized labels showing the desired data relating to the packaging
Side block positioner
Automatic machine for the positioning of the lateral protection blocks.
Consisting of a multi-row warehouse of blocks with pneumatic dispenser on the gripping and positioning device.
The gripping element is equipped with vertical translation for correct positioning in height and horizontal translation for approaching the neck. Once the positioning has been carried out, a pneumatic cylinder interlocks the block with the lip to be protected.
Minimum requirements for the package to be packed:
- pack height not less than 500mm;
- lip facing down;
- time between one positioning and the next not less than 20 sec;
- setting of the position by the operator or transmitted to the machine via bus.
- Hot gluing system for lipless panels
Rotating ring with useful passage diameter mm. 2180
Film reel rotation speed adjustable by inverter
Automatic film hooking and cutting unit
Stretch film reel height 500 mm
Worktop height mm. 910
380 V three-phase power supply + Earth + Neutral
Compressed air: pressure 7 bar; consumption 300 NL / min
1 motor pre-stretch device
OPERATIONAL FEATURES
Minimum package width <B min> 700 mm
Maximum package width <Bmax> 1100 mm
Minimum pack height <H min> 700 mm
Maximum pack height <H max> 1200 mm
Minimum package length <Lmax> 1200 mm
Minimum product weight 100 Kg
Maximum product weight 1500 Kg
Average productivity 8 meters / minute
DICHIARAZIONE DI CONFORMITA 2006/42
ESTEBRAVO 2300/750
Braccio rotante semiautomatico
Automatic wrapping machine with rotating arm with integrated top laying.
Synthesis of a high-level design based on countless customer requests.
It combines high performance with reduced dimensions and a programming versatility that is unique in the sector
Industry 4.0 Ready
The machine can be equipped with:
- pallet riser plinth;
- automatic cut.
Technical features:
MINIMUM PRODUCT DIMENSION 800x1200 H700 mm
MAXIMUM PRODUCT DIMENSION 800x1200 H2400 mm
MINIMUM PRODUCT WEIGHT 40 kg
MAXIMUM CAPACITY 1300 kg
FEED SPEED 130 mm/s max
INSTALLED POWER 2 kW
AVERAGE PRODUCTIVITY 50 pallet/h
DICHIARAZIONE DI CONFORMITA 2006/42
ESTELLA AUTO
Macchina automatica per l'imballaggio di pallet
TECHNICAL SPECIFICATIONS
PLATFORM
- Rotating platform with electronically adjustable speed, high load capacity.
-Diameter mm.1700.
- Capacity 1500 Kg
- Stop in position.
COLUMN
- Useful winding height mm. 2400
-Automatic pallet height detection photocell suitable for the black color (the sheets are photo-reflective)
CART
-Adjustable ascent / descent speed
FILM EXTENSION SYSTEM
-Pre-extension with 2 motors 0 - 450% adjustable from the panel. Tensioning of the film regulated by a pneumatic dancer roller.
ELECTRICAL SYSTEM
-Electric panel with Siemens S7-1200 Plc and Siemens KTP700 Color Touchscreen panel
-3 cycles of up / down reel winding, up only, top cover cycle
- Recipe storage with all parameters that can be set and saved.
- Quick pre-selection of the recipe.
-Number of turns at the base and top can be selected separately
- Rotation speed adjustable by potentiometer
-Speed of ascent and descent of the trolley adjustable by potentiometer
- Power supply 400 V three-phase + N. 50 HZ Ass. 3/5 A. Auxiliaries 24 V.
WEIGHING SYSTEM
Not Provided But Can be installed as an option if necessary.
PROTECTIONS AND SAFETIES
-Equipped with perimeter protections 2 meters high, and a photoelectric barrier to protect the entrance passage.
-The control panel is remote located outside the safety cage on a special support.
-Anti-collision protection to avoid damage during loading with forklift
COMPLIANT REGULATIONS
The machines are CE marked and comply with the following standards:
2006/42 / EEC Machinery Directive
2014/30 / UE Electromagnetic compatibility
2014/35 / UE Low voltage
DETAILS OF THE AUTOMATIC SYSTEM
DICHIARAZIONE DI CONFORMITA 2006/42
Esterobot
Macchina semovente per imballaggio di pallet con film estensibile
The basic model is equipped with an electromagnetic stretch film tensioning system.
1 and 2 engine pre-extension systems are available as an option.
Wrapping cycles selectable:
- Packing for the ascent only
- Packing up / down
- Waterproof packaging
Possibility of storing the packaging recipes.
Technical features:
BATTERIES 24V Gel
FEED SPEED m/min 80
ROLL HOLDER CARRIAGE UP SPEED m/min 5
PALLETS FOR BATTERY CHARGING n. 250
INSTALLED POWER kW 1
MINIMUM PACKABLE LOAD SIZE (BXL) mm 800x1200
MAXIMUM HEIGHT FOR PACKABLE LOAD (H) mm da 2000 fino a 3500mm
MAINS VOLTAGE 230V
DICHIARAZIONE DI CONFORMITA 2006/42
Landboom
Macchina semiautomatica a braccio rotante per imballaggio con film estensibile
TECHNICAL SPECIFICATIONS
Semi-automatic machine with rotating arm for packaging with stretch film.
STRUCTURE
Supporting structure in electro-welded and powder coated steel with single post containing the automatisms of the machine. Drives with three-phase asynchronous motors controlled by frequency converter
COLUMN
Rotating arm column in aluminum to reduce weight and inertia of the rotating parts.
CART
Electromagnetic friction reel-holder trolley for optimal control of the film tension.
CONTROL PANEL
Simple and intuitive control panel made with potentiometers and selectors for quick adjustment of:
- arm rotation speed;
- trolley ascent / descent speed;
- number of turns at the base;
- number of turns at the top;
- type of packaging cycle to be carried out (only ascent - ascent / descent - waterproof)
STRETCH FILM
The machine uses reels of stretch PE CAST film with thickness from 6 to 30 my., Film height of 450-500 mm, internal core diameter 60 - 76.2 mm, external diameter of film reel maximum 240 mm. Maximum reel weight 16kg. The material must be of the single-glued type wound with the glue side inside the reel.
ELECTRICAL SYSTEM
Inserted in the column, it is equipped with PLC and Schneider frequency converters
STANDARD COMPONENTS
Motovario, Schneider, SKF, Regina, Sick, Camozzi, Lenze.Weinteck
COMPLIANT REGULATIONS
The machines are CE marked and comply with the following standards: 2006/42 / EEC Machinery Directive 2014/30 / UE Electromagnetic compatibility 2014/35 / UE Low voltage
SIZE
Pallet length
Max 1200 mm
Min 600 mm
Pallet width
Max 800 mm
Min 800 mm
Pallet height
Max 1800 mm
Min 600 mm
LANDBOOM ACCESSORIES
LANDBOOM ACCESSORIES
The Landboom Plus version has been designed to increase the productivity of the machine by focusing on the automation of manual operations typical of semi-automatic machines. The operations of hooking the film before and the cutting at the end of the packaging are no longer the responsibility of the operator but of an automatism that performs these operations in full autonomy including the sealing of the final flap. To make these operations possible, the pallet must be placed on a raised base.
OPTIONAL
- Touchscreen operator panel: allows for customizable and memorable packing cycles as well as manual handling (not present on the basic model);
- Motorized pre-stretch carriage to reduce film consumption. Fixed pre-extension ratio 180% theoretical.
- Remote control for remote cycle start.
LAYOUT
DICHIARAZIONE DI CONFORMITA 2006/42
ESTELLA PW2 TOUCH
Macchina semiautomatica per l'imballaggio di pallet
TECHNICAL SPECIFICATIONS
PLATFORM
- Rotating platform with electronically adjustable speed, high load capacity.
-Diameter mm.1700.
- Capacity 1500 Kg - Stop in position.
- Frame extended by 400 mm to allow the rotation of the 1800x1800 neck
COLUMN
- Useful winding height mm. 2400
-Automatic pallet height detection photocell suitable for the black color (the sheets are photo-reflective)
REEL CART
-Adjustable ascent / descent speed
FILM EXTENSION SYSTEM
- Film extension with electromagnetic clutch, adjustable by panel potentiometer
ELECTRICAL SYSTEM:
-Electric panel with Plc Schneider
-3 cycles of up / down reel winding, up only, top cover cycle -Number of turns at the base and top can be selected separately
- Rotation speed adjustable by potentiometer
-Speed of ascent and descent of the trolley adjustable by potentiometer
- Power supply 400 V three-phase + N. 50 HZ Ass. 3/5 A. Auxiliaries 24 V.
STANDARD COMPONENTS
Bonfiglioli, Schneider, SKF, Regina, Sick, Camozzi, Lenze.
COMPLIANT REGULATIONS
The machines are CE marked and comply with the following standards: 2006/42 / EEC Machinery Directive 2014/30 / UE Electromagnetic compatibility 2014/35 / UE Low voltage
LAYOUT
DICHIARAZIONE DI CONFORMITA 2006/42
ESTELLA INOX
Macchina semiautomatica per l'imballaggio di pallet
TECHNICAL SPECIFICATIONS
Semi-automatic machine for pallet packaging intended for corrosive environments, high humidity or food.
Inox
Depending on the type of use, it is made using AISI 304 or AISI 316L stainless steel. The details are taken care of in order to make the machine easily washable in order to maintain high hygiene standards.
On request it is possible to have the machine work in cold environments: up to -25 ° C or down to -40 ° C.
Tensioning system
Mechanical stretch film tensioning system.
Electrical system
Inserted inside the machine, it contains an inverter for adjusting the rotation of the platform and a PLC for the command and control of the machine.
Main features:
Adjustable platform and reel carriage speed with selection of 3 possible types: - Packing for the ascent only - Packing up / down - Waterproof packaging
Standard components
Motovario, Schneider, SKF, Regina, Sick, Camozzi, Lenze.
COMPLIANT REGULATIONS
The machines are CE marked and comply with the following standards: 2006/42 / EEC Machinery Directive 2014/30 / UE Electromagnetic compatibility 2014/35 / UE Low voltage
TECHNICAL FEATURES
Rotating platform diameterØ 1500 o 1700mm
Capacity 1500 Kg
Packable load size Depending on the diameter chosen
Packable load height From 2400 to 3100
Degree of protection IP 65
Power supply voltage 230V o 400V
DICHIARAZIONE DI CONFORMITA 2006/42
